The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing has been especially made to reach high torques that beat the competition for units of the same size. All planetary carriers are produced as a cage made from solid material. This increases quiet operating characteristics while at the same time improving positioning precision and reducing backlash. An additional shaft sealing ring ensures maximum dust and splash water security relative to protection course IP65 in every lines.
One method to reduce backlash is by using precision gears. The focus on manufacturing in precision gears is certainly tighter tolerances, so all over the gear will be a tighter, more precise match. And the tighter suit means less play in the apparatus teeth, which may be the trigger of backlash to begin with. Of course, precision gears are more expensive, if the application demands high accuracy, after that precision gearing could be the way to go.
From a gear design perspective, a simple way to reduce backlash is to make sure one’s teeth mesh tightly together. That is typically carried out by shortening the center distance between gears. As for pre-loading, this can be done using a spring mechanism to hold the gears firmly in place. This also eliminates the enjoy between the gear teeth and therefore eliminates backlash.
Of course, the kind of gears used may also have a large impact on the amount of backlash. So for instance, some gear types such as stress wave gears, or harmonic equipment drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Due to the lower torque ideals, the input stage is usually dimensionally smaller compared to the result stage. Its short design makes the GSD series the ideal high-end gearbox for space limited applications. The low standard backlash of the GSD range makes it the perfect fit for highly dynamic applications where highest positioning and speed accuracy is necessary. The flange output creates highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or more. The GSB line means high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a higher gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL range provide same advantages as the GSB line; the right angle shape makes the GSBL range an ideal match for all dynamic applications where space is bound.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies tend to increase backlash.
AC motors and equipment motors include single-stage motors used in combination with a single-stage AC power and three-stage motors used in combination with a three-phase AC power supply. A single-phase motor could be operated by simply linking it to a single-phase power via the supplied capacitor. A three-phase motor will not require a capacitor. All you have to is to worm drive servo connect the motor right to a three-stage AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) as well as the high-end economy GSN and GFE lines. Particularly ideal applications for the brand new range are those that place the best demands on positioning precision, operating noises, operating smoothness, bending rigidity and transmitted torque. The planetary gears are made to meet the highest creation requirements – all lines include precision floor helical gearing, single-piece planetary carriers and full needle bearings.