Energy Saving Electromagnetic Heating Two Component Pouring Machine

Super power preserving multi-functional three-component elastomer pouring device (colorable)


For the manufacturing of TDI / MDI / NDI polyurethane casting elastomer items with MOCA and BDO as chain extender, the colour paste can be straight additional to the mixing head of the equipment.



1. Energy saving: the warmth vitality heated by this device is generated by the friction of atomic motion, which is created in the material tank. As a result, the heating efficiency is high, the temperature is fast (it can operate after preheating for 30 minutes), and the warmth loss is tiny. Simply because the whole equipment discards the warmth-transfer oil jacket for heating, the equipment is little in dimensions and massive in inner area, producing the upkeep far more practical. At the identical time, it is a lot more strength-preserving (the mounted potential of the two-part design is significantly less than 9kw, and one / four of the old model) and environmental safety. According to the specifications, the 220V energy supply can also perform.

two. One particular button color paste switching perform: the device can include multi-component (up to five teams) coloration paste independently or at the exact same time into the mixing head, which can swiftly and conveniently change colors with 1 button. It can also blend any color that clients like according to the CMYK colour matching basic principle (equivalent to the 4 colour ink cartridge of the printer). At the same time, the shade introducing system can independently alter the force to match the pressure of raw supplies, Hence a lot more kinds of shades are assured.

three. Pressure adjustable needle valve machine head (our firm has used for patent): as we all know, the most excellent point out of the pouring machine is that the pouring and circulating strain are similar, so as to ensure the consistent pouring time and steady circulation of each part. All components of the device are managed by the needle valve, so the pouring pressure and circulating stress can be modified to the greatest value, so as to make sure the accuracy of the proportion and every single part The discharging time is the identical, and the uncooked materials will not be wasted due to the imbalance of proportion at the starting of pouring (the aged product will squander 200-400g uncooked components at the commencing of each pouring).

four. Exquisite mixing head: the head of this machine is produced of 316 stainless metal, with very good finish, no rust, beautiful visual appeal and toughness. Simply because the machine adopts the most advanced vertical reducing and mixing technological innovation, the anchor kind mixing head can easily make the materials evenly blended CZPT demanding a large pace (3000-3500r / min). The mixing chamber is small in quantity (3cm in diameter) and outfitted with a cleansing needle valve (two cleansing valves in the previous design), so the squander of methane dioxide and raw materials will be saved by far more than 50% each time.

5. CZPTal manage: This device makes use of inch touch monitor as higher laptop, Siemens PLC as reduce personal computer, Siemens force and temperature measurement and management module, authentic German substantial temperature force sensor, Siemens higher-speed hybrid motor, all of which ensure the balance and trustworthiness of the machine. PID algorithm is used for temperature, with increased accuracy (temperature control accuracy inside of ± .5 degrees) On the contact display, you can budget the pace required to total the metering pump. One individual can total the scale examination procedure.

six. Remote support purpose (optional): This equipment can remotely assist clients to resolve issues in operation by way of the Internet (wired or wi-fi community). Keep track of and decide the correctness of knowledge and upgrade the application program remotely, so that clients can resolve the troubles in the shortest time and significantly boost the work effectiveness.

7. Security function: the safety circuit of the method is full, like pressure defense, overload defense, content shortage protection (optional), metering pump not started security (to steer clear of pouring when a metering pump is not started out). All faults are identified and exhibited on the touch display screen, and fault records are consulted at any time. It is practical to locate out the fault quickly and resolve the dilemma.8. Anti forgetting cleansing purpose: the time of the air washing approach of the machine can be established at will, and it will automatically alarm and remind the cleansing inside of the established time following every pouring, so as to stop the operator from forgetting to clear after pouring, resulting in the solidification of raw components in the mixing space and not able to dismantle and clean the mixing head of the mixing sleeve.

nine. Energy off cleansing and discharging operate: the developed-in UPS electrical power supply of the machine (optional), which begins instantly in situation of unexpected electrical power off, can full the cleaning and discharging of the equipment head in a particular time, and will not trigger the mixing head to be blocked or not able to be eliminated.

10. Any combination of multi-part capabilities: the equipment can accomplish up to seven components (which includes colour paste and catalyst), which can be utilised to generate different isocyanate systems this sort of as TDI / MDI / NDI and elastomer items with various chain extenders.

11. The equipment is equipped with MOCA melting unit, which can melt by itself by pouring MOCA directly into the funnel over tank B, keeping away from the pink and discoloration of the product caused by the large temperature of conventional electromagnetic furnace or open fireplace. Improved solution high quality.

12. This device utilizes the big difference of pouring cycle force to judge whether the proportion deviates from the preset benefit in the pouring method, which fundamentally eliminates the issue of proportion imbalance. The steadiness of the device is drastically enhanced!

thirteen. The mixing seal adopts the taper floating seal technological innovation, which removes the most headache difficulty of the aged model.

14. Steady color adding and pressing program: since the proportion of shade paste in the manufacturing approach is really tiny, it is effortless to lead to a big strain difference and not able to make colour paste (since the stress price in the mixing space is relatively high, and the strain benefit of color paste is reduced thanks to the small proportion), so we have additional a pressure regulating and stabilizing technique in the shade introducing program to guarantee the saturation and uniformity of the product shade.

fifteen. This device has a wide selection of adjustable proportional values and 4 combinations (three-part types AB, AC, BC, ABC). 1 device can fundamentally satisfy the proportion specifications of prepolymer and chain extender processes in the present market place.

16. Add the function of cellular application: no subject exactly where you are, you can know the production website as nicely as facilitate the communication amongst tools producers and end users. The incorrect parameter configurations in the production approach can be corrected in time to anticipate greater service for consumers!

primary parameter

Exhaled quantity(g/min) 200-20000
A tank capacity (L) 50-four hundred
B tank capacity (L) 50-400
C tank capacity (L) fifty
Total power(KW) 23-35
Color paste (Team) one-three
Mixing head speed (R / min) 2800-5600
Mixing ratio a hundred:30-three:10
Temperature assortment (levels) A(30-a hundred) B(thirty-one hundred)C(thirty-one hundred fifty)

ZHangCZPTg HangCZPT QiHangCZPTElectromechanical Technology Co., Ltd

Tel: 571-6670978 (Landline)

186- 0571 -8818 (President Peng)

178-1637-5671 (Zeng Zong)

Web site:

Tackle: No. 1331, Xihu (West Lake) Dis. Avenue, Xihu (West Lake) Dis. CZPT, ZHangCZPTg Province

We welcome your check out!


Energy Saving Electromagnetic Heating Two Component Pouring Machine