Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we will be able to produce it regardless of what size, material or detail required. Furthermore to assist with your projects Ever-power can manufacture a prototype as well as any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can even design your very own pulley model using our customized 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum is the standard metallic for all share pulleys and most custom pulleys. However, there are a variety of other materials and completed such as metal or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to make your customized pulleys with the fastest turnaround amount of time in the industry. View our Materials and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many various kinds of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys made from cast iron. 
We can also manufacture pulleys using a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the design phase of client orders, to greatly help our customers have the most affordable and efficient pulley or sheave design.
We use the latest inspection tools that helps us to keep up quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies
About Custom Pulleys
In the world of manufacturing non-standard parts often equate to “custom” parts. Customized parts mean a whole host of stuff that a lot of producers can’t afford; things like special tooling, manufacturing, and processes. These special extras had a need to create custom parts mean a protracted lead time and, ultimately, increased prices.
For a number of companies, creating customized parts is handled in specifically this way. At Torque Transmissions, however, we have a different method of handling customized parts that makes better sense for our business and for our customers businesses.
At Torque Transmitting we make use of a PULL production process. Pull-through production is seen as a smaller batches, quick responses to consumer demands, and smooth item flow. This type of creation is an exemplory case of lean production and is the key reason why we are able to make orders to customer specifications.
What characterizes the type of lean manufacturing Torque Transmitting utilizes?
No inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold foundation system to make unique mold tooling, which outcomes in a very quick set up
Customer’s due date places the purchase in the production schedule
Once an order is started it techniques through the manufacturing procedure with no delays or queues
Pull-through production of the kind facilitates product customization since the products are produced when they are ordered. This enables us to offer products that will meet a customer’s requirements, rather than offering standard products that may not meet up with the needs of a customer or get the job done 100%.